Zvigadzirwa zveMachira Asina Kurukwa zveUltrasonic Drilling
Tsananguro yeChigadzirwa
Changshu Yongdeli Spunlaced Nonwoven Fabric Co., Ltd. yave ichinyanya kushanda mumunda wemachira asina kurukwa kwemakore mazhinji. Nekutsvaga kutsvaga kwekupedzisira kwekutsvaga zvinhu, hunyanzvi hwekuita zvinhu zvitsva uye kudzora mhando, yave mugadziri wehunyanzvi ane mukurumbira wakanaka muindasitiri iyi. Zvichibva pazvinodiwa pamusika zvakasiyana-siyana zvemachira anoshanda zvine musanganiswa, kambani iyi yakagadzira machira asina kurukwa ne ultrasonic. Machira aya akavakirwa pazvinhu zvakasiyana-siyana zvemhando yepamusoro zvakaita se polyester, viscose, sirika, bamboo fiber, all-dotton, nezvimwewo, uye kuburikidza ne core ultrasonic drilling composite process, zvidimbu zviviri kana kupfuura zvemachira asina kurukwa zvinosanganiswa nemazvo. Havagone kungovaka chimiro chesandwich chete kuti vawedzere kunyudzwa kwemvura nezvimwe zvinhu, asiwo kugadzirisa zvinodiwa nezvinhu zvakasiyana-siyana zvine musanganiswa, zvichipa mhinduro dzinoshanda dzema pads anonyudzwa mvura uye zviitiko zvakawanda zvine musanganiswa.
Panyaya yekusarudza zvinhu zvisina kugadzirwa, kambani iyi inotevedzera pfungwa yekuti "mhando inobva pahwaro", ichisarudza polyester, viscose, sirika, faibha yebamboo, donje rese, nezvimwe zvinhu zvepamusoro-soro zvekugadzira machira asina kurukwa ne ultrasonic. Inotsigirawo musanganiswa wezvinhu zvakasiyana-siyana zvemachira maviri, matatu, uye akawanda. Pakunwa mvura, viscose, sirika, donje rese, uye faibha yebamboo zvinogona kushandiswa sechikamu chepakati; pazvinodiwa zvesimba, polyester inogona kushandiswa sechikamu chinotsigira; pazvinodiwa zvisingakuvadzi ganda, sirika, donje rese, nezvimwewo zvinofarirwa. Musanganiswa wesainzi wezvikamu zvakawanda uye dhizaini yezvikamu, pamwe chete nekusimbisa tekinoroji yekuboorera ne ultrasonic, unogonesa kuenderana kwakarurama kwemabasa echigadzirwa uye zvinodiwa zvenzvimbo kubva kunobva.
Zvakanakira zvikuru: Kupa simba maitiro, mabasa akasiyana-siyana
Sezvo chiri chinhu chikuru chinobatsira kambani pakugadzira machira asina kurukwa, machira ekugadzira magirazi anoshandisa tekinoroji yakasiyana kuti awane budiriro mbiri mukugadzikana kwechimiro uye kusiyana kwekushanda. Zvakanakira zvikuru zvinonyanya kuzivikanwa:
- Tekinoroji yeUltrasonic core, composite yakasimba uye isingakuvadzi nharaunda: Uchishandisa tekinoroji yakabatanidzwa ye ultrasonic drilling composite, high-frequency vibration inogadzira kupisa kuti isanganise faibha dzechikamu chimwe nechimwe che substrate ipapo ipapo, pasina kudiwa kwe chemical adhesives dzakadai seglue, zvichivimbisa kuti chigadzirwa chinoshanda zvakanaka, pasina kunhuhwirira kana zvasara zvinokuvadza. Panguva imwe chete, simba rekubatanidza pakati pezvikamu rakakura kupfuura nzira dzechinyakare dzecomposite, uye haiwanzo patsanurwa kunyangwe mushure mekushandiswa kakawanda kana kushandiswa nesimba, nekugadzikana kwakanaka kwechimiro.
- Dhizaini chaiyo yekuboorera, kugona kushandura mashandiro: Munguva yekuboorera kwakabatana, kuboorera kwakanyatsojeka kunopedzwa panguva imwe chete. Upamhi hwemaburi, nzvimbo yemaburi, uye huwandu hwemaburi zvinogona kugadziriswa zvichienderana nezvinodiwa. Chimiro chekuboorera hachingowedzere kufema uye kushanda zvakanaka kwemvura/mhepo yejira, asiwo chinovandudza kunamira kune zvimwe zvinhu, zvichichinjika kune zvinodiwa zvakasiyana-siyana zvekushanda zvakaita sekunyudzwa kwemvura, kusefa, uye kufefetera, kunyanya kupa rutsigiro rwepakati rwe "kupinza nekukurumidza - kuchengetedza zvakanaka" kwemapedhi anonyudza mvura.
- Kugadzirisa zvinhu zvakawanda, kusanganisa mashandiro anochinjika: Kunotsigira zvidimbu zviviri zvakasiyana zvekugadzirisa zvinhu zvakasiyana, uye kunogona kusanganiswa ne "hydrophilic + support", "inochengetedza ganda + inodzivirira kupfekwa", "inorwisa mabhakitiriya + mhepo yekufema" uye mimwe misanganiswa inoshanda zvakasiyana zvichienderana nezvinodiwa munzvimbo. Semuenzaniso, mumamiriro ezvinhu anotora mvura, chimiro chesandwich che "inochengetedza ganda + chikamu chakakwirira chinotora mvura + chikamu chisingadonhedze mvura" chinoshandiswa; mumamiriro ezvinhu ekusefa, chimiro che "dense layer + breathable layer" chinoshandiswa kaviri. Chinogona kusangana nezvinodiwa zvemaindasitiri akasiyana.
- Kushanda kwakanaka kwazvo, mamiriro ekushandisa akawanda: Zvichienderana nemabhenefiti echisikigo chejira risina kurukwa, chigadzirwa ichi chine simba rakanaka rekudhonza, simba rekubvaruka, uye magadzirirwo akapfava. Mushure mekugadzirwa ne ultrasonic composite, chinochengetedza nyaradzo uye kugara kwenguva refu kwejira risina kurukwa rine jira rimwe chete uku chichiwedzera miganhu inoshanda kuburikidza nechimiro che multi-layer uye dhizaini yekuboorera, yakakodzera kubva kuzvigadzirwa zvepedyo kusvika kuzvinhu zveindasitiri mumamiriro akasiyana-siyana.
Tekinoroji yekugadzira yepamusoro: Kudzora kwakarurama, kupa simba zvinobudirira
Hunhu hwakanaka hwemachira asina kucheneswa ekugadzira jira re ultrasonic hunobva mu "base cloth refinement + process empowerment + full-process quality control" yakagadzirwa nekambani. Maitiro ekugadzira akavakirwa pajira re base rakagadzirwa uye rinoita kuti jira re composite ne drilling ripedzwe panguva imwe chete kuburikidza ne ultrasonic technology. Maitiro ese anoshanda uye ane hushamwari kune nharaunda, uye zvinongedzo zvikuru ndeizvi: 1. Kugadzirwa kwemachira e base rakagadzirwa: Zvichienderana nezvinodiwa nemutengi, fomura yemhando yepamusoro yakagadzirirwa jira rega rega re base - jira re core rinoshanda (rakadai se flue-sorbing, antibacterial layer) rinoshandisa zvinhu zvinoenderana (viscose, bamboo fiber, nezvimwewo), jira rekutsigira structure rinoshandisa zvinhu zvine simba guru (polyester, nezvimwewo), uye jira rinoshanda neganda rinoshandisa zvinhu zvechisikigo (100% donje, sirika, nezvimwewo). Damba rega rega rinogadziriswa kuburikidza nekuronga, kusunungura, kusanganisa, kukama, kuisa spunlace yakasimba, kusimbisa spunlace nekuwedzera simba uye mamwe maitiro ekuona kuti mashandiro e jira rega rega re base rasvika pazvinodiwa.
2. Kugadziriswa uye kurongeka kwejira repasi: Rutivi rumwe nerumwe rwejira repasi rinoomeswa uye rinoumbwa kuti ribvise hunyoro hwakawandisa uye rigadzirise saizi, zvichiita kuti zvidimbu zvive zvakati sandara uye zvienderane panguva yekuiswa kwezvikamu; kuburikidza nehurongwa hwekutakura nekuisa otomatiki, zvikamu zvakawanda zvejira repasi zvinorongeka nemazvo, uye kurongeka kwezvikamu uye gap zvinogadziriswa zvichienderana nezvinodiwa zvekugadzira, zvichiisa hwaro hwekubatanidzwa kunotevera.
3. Maitiro ekugadzira nekugadzira core compounding neUltrasonic: Uchishandisa muchina wekugadzira nekugadzira neUltrasonic compounding une ultrasonic compounding, gadzirisa simba re ultrasonic, frequency ne punching mold (uchidzora dhayamita yegomba nenzvimbo) zvichienderana nema parameters akatarwa. Munguva yekushanda, kutenderera kwe frequency yepamusoro kunoita kuti nzvimbo dzekubatana dzejira rebase layer dzakawanda dzisanganiswe ipapo ipapo, ukuwo chigadziko ichipedzisa kucheka, zvichiita kuti "compounding-punching" ipedzwe panguva imwe chete, izvo zvisingangogadzirisi kushanda zvakanaka kwekugadzira asiwo zvinovimbisa nzvimbo yekucheka nekuita kuti zvidimbu zvive zvakanaka, zvichidzivirira kukanganiswa kwekugadzirisa kwechipiri pakushanda kwechigadzirwa.
4. Kugadziriswa mushure mekugadzirwa uye kuvandudzwa kwebasa: Mushure mekushandiswa kwe ultrasonic punching uye compounding, chigadzirwa chinoitwa roll, cutting uye mamwe maitiro ekugadzirisa magadzirirwo epamusoro uye saizi; kune zvinodiwa chaizvo, mamwe maitiro ekushanda mushure mekugadzirwa akadai se antibacterial, anti-static, waterproof (local) anogona kuitwa kuti awedzere kushandiswa kwechigadzirwa uye kuwedzera kukosha kwechigadzirwa.
5. Sisitimu yekudzora hunhu hwese: Rutivi rwega rwega rwejira rekutanga runofanira kuongororwa huremu, simba, hunhu hwekushanda (sekupinza mvura, kugona kufema); chigadzirwa chapedzwa mushure mekusanganiswa chinofanira kuongororwa simba remabvi emukati mejira, kururama kwekubaya, zviratidzo zvekuchengetedza zvakatipoteredza uye zviratidzo zvinoenderana nekushanda (sekupinza mvura, kushanda zvakanaka kwekusefa), kuve nechokwadi chekuti chigadzirwa chimwe nechimwe chinosangana nezvinodiwa nevatengi uye zvinodiwa neindasitiri.
Minda inoshandiswa zvakanyanya: Tekinoroji inosimudzira maindasitiri akawanda
Nekuda kwezvakanaka zvikuru zvemaitiro ekuboorera e ultrasonic, mhinduro dzinochinjika dzekugadzirisa machira akawanda uye mashandiro akanaka kwazvo, jira rekambani re ultrasonic drilling spunlace risina kurukwa rakashandiswa zvakanyanya mukugadzira ma pads anonyudza, dziviriro yekurapa, zvinhu zvekusefa, zvigadzirwa zvemumba, substrates dzezvinhu zvakasanganiswa nedzimwe indasitiri, zvichiva sarudzo huru yemachira anoshanda muminda yakasiyana-siyana:
- Nzvimbo yekugadzira mapedhi ekunyorovesa: Iyi ndiyo nzira huru yekushandisa chigadzirwa ichi, ichifukidza mapedhi ekusazvidzora kwemwana, mapedhi ekuchengetedza vanhu vakuru, mapedhi eweti yemhuka, mapedhi ekunyorovesa ekicheni, nezvimwewo. Chimiro chakagadzirwa ne "pamusoro-soro-inogamuchirika ganda + chikamu chepamusoro-soro chinonyudza mvura + chikamu chepamusoro-soro chinonyudza mvura" chinoita kuti mvura iri pamusoro ipinde nekukurumidza muchikamu chepakati, chinhu chepasi chinonyudza mvura yakawanda (viscose, bamboo fiber) chinoichengetedza zvakanaka, uye chikamu chepasi chepolyester chinodzivirira kubuda kwemvura, zvichiwana mabhenefiti makuru e "kupinda nekukurumidza, kuchengetedza kwakasimba, kusabuda kwemvura kumashure", yakakodzera mhando dzakasiyana dzezvinodiwa zvinonyudza mvura muna amai nemwana, mhuka dzinovaraidza, uye musha.
- Nzvimbo yekudzivirira murwere: Inoshandiswa pakurapa, magauze ekuvhiya, madressing anofema, nezvimwewo. Uchishandisa substrates dzemhando yekurapa, ultrasonic compounding inoita kuti pasave nemakemikari akasara, uye dhizaini yekubaya inovandudza kufema uye kuenderana neganda, ichidzivirira kusagadzikana kunokonzerwa nekushandiswa kwenguva refu; chimiro chine mativi akawanda chinogona kuita mabasa ekuwedzera kufema akadai sekunyudzwa kwemvura nekuparadzaniswa, kusangana nezvinodiwa zvekuchengetedza murwere, zvakakodzera kuchipatara, kumba kwevakwegura nedzimwe nzvimbo.
- Nzvimbo yekusefa: Kugadzira donje remhepo inosefa, nzvimbo dzinosefa mvura, jira rekusefa mafuta, nezvimwewo. Zvichienderana nezvinodiwa pakusefa, gadzirisa nzvimbo dzine ma layer akawanda ehuwandu hwakasiyana, ultrasonic compounding inovandudza kusimba kwekusefa uye kumhanya kwekuyerera, zvichiita kuti "kusefa kushande zvakanaka + kusimba kwemhepo kwakaderera"; kusanganiswa kwepolyester nedzimwe nzvimbo dzine simba guru kunoita kuti zvinhu zvekusefa zvive neacid nealkali resistance, anti-aging properties, zvakakodzera kusefa mumaindasitiri, kuchenesa mhepo nezvimwe zviitiko.
- Nzvimbo yezvigadzirwa zvemumba: Senzvimbo inofema yemateresi, sofa, jira remaketeni, jira rekuchenesa, nezvimwewo. Dhizaini yekuboora inowedzera kufema uye kunyaradzwa kwezvigadzirwa zvemumba. Musanganiswa wezvinhu zvakawanda zvinogona kuita mamwe mabasa akadai sekudzivirira kupfeka uye hunhu hwemabhakitiriya. Semuenzaniso, nzvimbo inofema yemateresi inoshandisa chimiro chakaboora che "polyester + Tencel", icho chisingangopi rutsigiro uye kufefetera chete asiwo chinobatsira ganda uye chinonyaradza, chichizadzisa zvinodiwa zvepamusoro zvemhando dzemumba.
- Mumunda wezvinhu zvakagadzirwa nesimbi: sezvinhu zvakagadzirwa nesimbi mukati memotokari, machira ekugadzira, zvinhu zvakagadzirwa nesimbi panze, nezvimwewo. Kusimba kwesimbi yakagadzirwa nesimbi kunoita kuti chigadzirwa chinyatsobatanidzwa nezvimwe zvinhu (zvakaita sedehwe, purasitiki, firimu), uye dhizaini yekuboora inowedzera simba rekufema kana kubatana kwesimbi yakagadzirwa; musanganiswa wesimbi dzakawanda unogona kugadziriswa kuti usapfekwe, usapinda mvura (pamusoro pevhu), usareruka, nezvimwewo, zvakakodzera kumaindasitiri akadai semotokari, kurongedza, uye kunze.
Changshu Yongdeli Spunlaced Nonwoven Fabric Co., Ltd. yagara ichitevedzera pfungwa yekuti "kutanga kunaka, mutengi kutanga". Kuburikidza nekusarudza kwakanyatsonaka ma substrates emhando yepamusoro, kutsvagisa kwakadzama nekuvandudza tekinoroji ye ultrasonic perforation composite, uye kugadzirisa zvinhu zvakasiyana-siyana, jira re ultrasonic perforated spunlace nonwoven rinogona kutamba basa guru mumabasa emaindasitiri akawanda. Mune ramangwana, kambani icharamba ichigadzirisa ma process parameters uye kusanganiswa kwezvinhu, kuwedzera miganhu yekushanda kwechigadzirwa, uye kupa mhinduro dzemachira e ultrasonic drilling spunlace nonwoven kune vatengi vakawanda.
